From Farm to Fertilizer – Naturally Enriching the Land
Our solutions are simple yet powerful for chicken farming and transformation of their manure into premium organic fertilizer, ensuring a natural and efficient cycle that benefits both farmers and the environment.
OUR KEY ACTIVITIES
Sustainable Chicken Farming
Organic Fertilizer Production
Organic Fertilizer Production
Raising healthy poultry in an efficient way.
Organic Fertilizer Production
Organic Fertilizer Production
Organic Fertilizer Production
Converting nutrient-rich chicken manure into high-quality compost for farms and gardens.
Our SOLUTIONS : From Farm to Fertilizer
Sustainable Chicken Farming
Sustainable Chicken Farming
Sustainable Chicken Farming
We provide state of the art equipment for layer and broiler.
Fertilizer Production
Sustainable Chicken Farming
Sustainable Chicken Farming
We provide equipment and components that uses advanced composting techniques to produce premium organic fertilizer.
Supporting Farmers
Eco-friendly. Efficient. Essential
Eco-friendly. Efficient. Essential
Our natural fertilizer helps farmers and growers improve soil structure, boost plant growth, and increase yields—without synthetic chemicals.
Eco-friendly. Efficient. Essential
Eco-friendly. Efficient. Essential
Eco-friendly. Efficient. Essential
Broiler & Layer Automatic cage system
Broiler and Layer Automatic Cage System
Downloads
Please download informations
DOWNLOADS
Please download file to calculate
project spreadsheet (xlsx)
Download
FERTILIZER PRODUCTION
Using cutting edge enzymes technology and fermentation methods, we enable small to large-scale production of affordable and high-quality organic fertilizers. This cost-effective solution transforms widely available organic waste into fertiliser that can meet the needs of local farmers and penetrate high demand export markets.
Using locally sourced organic waste
Improved fermentation techniques with enzyme technology
Improved fermentation techniques with enzyme technology
- Main material of animal origin: livestock manure and excrements: chickens, hens, goats, pigs, cows, horses, etc...
- Auxiliary material of plant origin: sawdust, straw, palm trees and by-products, coconuts and by-products, sugar cane, bagasse, etc...
Improved fermentation techniques with enzyme technology
Improved fermentation techniques with enzyme technology
Improved fermentation techniques with enzyme technology
- Fermentation in temperature-controlled tanks
- Pile fermentation using compost turner
Benefits of enzyme technology
Benefits of enzyme technology
Benefits of enzyme technology
✓ Rapid decomposition
✓ Improves the quality of fermentation and decomposition
✓ Kills pathogenic bacteria
✓ Kills weed seeds and pests
✓ Eliminates odours
✓ Avoids damage caused by raw chicken manure on seedlings
Automated production lines
Benefits of enzyme technology
Benefits of enzyme technology
From raw organic waste to bagged organic fertilizer.
PRODUCTION FLOW
Waste collection → Grinding or shredding → Mixing and adding enzymes → Fermentation (tank method or pile method) → Cooling → Granulation (optional)
→ Screening → Packing.
composting
Two Methods
Pile composting method
by aerobic fermentation with compost turner.
Fermentation tank composting method
with mixing and intelligent temperature control
Fermentation tanks data based on the digester capacity.
Fermentation tank composting method
The fermentation tank process includes input feeding by belt, integrated mixing, temperature control
Step 1.
Place the main materials (animal manure) and auxiliary materials (plant waste) into the tank. Add the enzyme + bacteria cocktail.
Adjust the moisture content, carbon/nitrogen ratio (plant/animal ratio) to achieve optimal fermentation conditions. If the water content of the raw materials is between 55% and 65%, they can be directly introduced into the tank.
Step 2.
Mixing and aerobic fermentation.
The tank constantly mixes and heats the contents to optimize the fermentation process which consists of 3 stages: rapid heating, maintaining the optimal temperature and cooling.
Step 3.
Cooling and completion of the fermentation process.
Once fermentation is complete, within approximately 48 hours, the product is unloaded. Moisture content should be <30%. The product should be left in a pile for 7 days to cool and mature.
We obtain a raw fertilizer that can be used directly to produce commercial grade organic fertilizers:
-Bio-organic fertilizer: if the raw material is pesticide-free (organic).
-Organic-inorganic compound fertilizer if mixed with NPK fertilizer.
-Bio-organic-inorganic compound fertilizer, etc.
Benefits of the fermentation tank usage
1. Rapid fermentation process (2 + 7 = 9 days) thanks to the self-heating tank.
2. Temperature controlled that effectively kills pathogens and weeds.
3. Reduced space requirements, high degree of automation. One person is enough to complete the fermentation process.
3. The rapid process reduces odor nuisance.
4. Heating the tank allows fermentation even at low external temperatures.
Once the fermentation process is complete, load the compost into the feed tank (2).
Add, if necessary, NPK to obtain the desired finished product.
The material will then be transported by conveyor belt (3) to the vertical crusher (4) which will grind it finely. The material will then be transported by conveyor belt (5) to the sieve (6) which will filter it and reject the improperly sized material which can return to the crusher.
If an NPK blend is incorporated into the product, the next step is the dynamic dosing system which will add the (optional) NPK (11) followed by the (optional) mixer (13) which mixes the NPK or other additive. The material then goes into the overflow silo (9) then towards the filling and sewing of the bags (16).
If there is no NPK mixture incorporated into the product, the material goes directly from the sieve (6) to the silo (9) then to the filling and sewing of the bags (16).
The capacity of the production line is 3 to 5 tons per hour depending on the materials. Production requires 2 operators and 500 square meters of covered space.
The machines are simple to use and maintain. Spare parts for 1 year are supplied with the machine.
The manufacturer will help assemble the machine and train the team. The process takes approximately two weeks. Assembly costs will be the responsibility of the buyer.
A pelletizing machine can be provided if the market requires granulated fertilizer. The granulation process is done offline before packaging.
Organic Fertiliser Production Line
Organic Fertiliser Production Line
Frequently Asked Questions
Main materials: livestock and poultry manure.
Auxiliary materials: sawdust, straw, palm trees and by-products, coconut, sugar cane, etc
Sawdust, straw, sugar cane, bagasse, etc.
3 to 5 days. It can't be kept for too long.
70% main ingredients, 30% auxiliary ingredients.
Fermentation tank: 2 days in tank + 7 days (cooling and end of fermentation process).
Turning method: 20 days in total.
For a 10 cubic meter tank, a surface area of 50 square meters with concrete foundation and roof.
225 square meters. Yes, the surface must be covered and cemented.
55-60%.
We will provide a thermometer.
The NPK in chicken manure is 1.9%; 2.8%; 1.9%
Yes, you can combine organic and chemical fertilisers to get the required NPK value. This approach is known as "integrated fertilisation" and allows you to benefit from both the slow release and soil conditioning properties of organic fertilisers, as well as the fast-acting nutrient delivery of chemical fertilisers.
Organic and chemical fertilisers each have their advantages. Organic fertilisers release nutrients more slowly and improve soil structure, but they may have insufficient NPK concentrations for some crops. Chemical fertilisers provide precise NPK content, promoting faster plant growth. The choice depends on specific needs, environmental concerns and preferences for sustainable practices. The ideal is an organic fertiliser enriched with chemical fertiliser if necessary.
Yes, but it must provide three-phase power.
1. Fixed costs: Installation/preparation: land costs, construction or structural modification, equipment installation, waste collection, and management systems. Regulatory compliance costs. Equipment: machines, generators, if necessary, collection and delivery trucks, etc.
2. Variable costs Raw materials: organic materials used, enzymes, NPK (optional), bags for packaging. Labor: salaries and benefits and all other related expenses. Utilities: electricity, water, diesel, etc. Operational costs: maintenance, repairs, and all current operational expenses.
Contact Us
From Farm to Fertilizer
FAE - AGRI
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